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IMA SteriFill 2023 Automated Aseptic Vial Filling and Lyophilization Line
Product Description
The IMA SteriFill Vial Filling Line (2023) is a fully automated aseptic filling system designed for sterile pharmaceutical manufacturing workflows involving pre-sterilized 2R vials and stoppers. This integrated line combines multiple specialized modules to ensure precise dosing, contamination control, and lyophilization, making it essential for molecular diagnostics, biopharmaceutical production pipelines, and biotechnology sterile filling processes.
Key technical features include:
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Automated vial handling modules:
- Robotic denesting with automatic tub de-bagger for inner bag removal under unidirectional laminar airflow
- Automatic vial denester specifically for 2R vials
- Vial turntable for pre-filling accumulation
- Tray/tub de-lidding and loading systems
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Aseptic filling and capping:
- Multi-head filling with two peristaltic pumps allowing parallel dosing for high throughput (up to 7,100 vials/hour)
- 2-needle inline filling with 100% in-process control (IPC) checkweighing ensuring fill accuracy
- Continuous-motion rotary automatic vial capper with vision inspection cameras for stopper presence and height defects
- Vision-based crimp quality control using a three-camera system and cap-side coding verification ensures consistent sealing integrity
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Integrated lyophilization system:
- Minimax 2.8 pilot freeze dryer with 5 shelves for vial freeze-drying
- Automatic stoppering pressure control and automated loading/unloading (Miniloader CLU-LM06)
- VHP sterilization within isolators with dedicated generator to maintain aseptic conditions
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Automation and control:
- GE iFIX SCADA supervisory system for real-time monitoring and control
- Dummy star wheels included for process validation
- Comprehensive validation package, startup parts, and two years of spare parts included
This vial filling line’s deep automation and integration of lyophilization make it critical in bioprocessing, gene editing sterile workflows, and synthetic biology manufacturing environments. The system’s capability for 100% IPC and contamination risk reduction protocols supports molecular biology researchers and clinical diagnostics laboratories requiring reliable and high-throughput sterile filling solutions.
Overall, the IMA SteriFill Vial Filling Line is optimized for pharmaceutical and biotechnology sterile filling applications, offering seamless integration of vial filling, stoppering, capping, and lyophilization with advanced vision quality controls and process validation.
Item Stats
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